JF5 Rectangular Umbilical Connector

  • Handwheel mating.
  • The mating is aligned by red dot guiding post to avoid mis-mating.
  • Motor driven demating, handwheel demating and inhaul cable demating.
  • Plug is equipped with a motor to achieve automatic mating and demating.
  • Sealed sockets feature watertight and airtight.
  • The socket’s mating surface can withstand instantaneous temperatures of 2000℃.
  • Three types of cable outlet covers: Long-single outlet, Short-single outlet and Three-outlet outlet.
  • Widely used in the connection and motor driven demating of electrical lines between strategic and tactical weapon systems, space launch systems and ground equipment, as well as similar applications requiring motor driven demating.
  • Per Q/Ag1.074-2000 (General Military Level), Q/Ag20740-2003 (Reliability Growth), Q/Ag1.074.1-2014 (CAST C)
Category:

Specifications

Shell Aluminum Alloy
Shell Finishing Anodizing (Covered with Yellow Amino Drying Enamel)
Insulator Thermoplastic Plastic
Sealing Ring Silicone Rubber, Nitrile Rubber
Contact Gold-Plated Copper Alloy (Solder Cup)
Mechanical Life 500 cycles
Electromagnetic Demating 27 ± 3 V(DC)
Electromagnetic Coil Resistance 6.5 Ω ± 0.5 Ω ()
Mechanical Demating Force 50 N ~ 200 N
Sinusoidal Vibration Frequency 10 ~ 50 Hz, Full Amplitude 2 mm

Frequency 50 ~ 2000 Hz, Acceleration 200 m/s²

Constant Frequency Vibration Frequency 50 Hz, 260 Hz Power Spectral Density 200 m/s2
Shock 11 ms Half-sine Wave, Peak Acceleration 980 m/s²
Acceleration Peak Acceleration 350 m/s2
Operating Temperature -45℃ ~ +85℃
Salt Spray Test 48 h
Relative Humidity At 40℃ ± 2℃: 90% ~ 95%
Operating Pressure 7.9 × 102 Pa ~ 5.06×105 Pa
Rain Test Rainfall Intensity 5 mm/min

Note: Vibration, shock, and acceleration performance decrease by 50% during mating.

Electrical Ratings

Contact Resistance and Rated Current

Contact Specifications

Number of Contacts Contact Resistance Rated Current

Single-layer

Sealed

Triple-layer

Φ1 215 ≤5 mΩ ≤10 mΩ ≤15 mΩ

5 A

Φ2

8 ≤1.5 mΩ ≤3 mΩ ≤4.5 mΩ 20 A
Φ3.5 8 ≤1.0 mΩ ≤2.0 mΩ ≤3.0 mΩ

40 A

 

Note: When multiple contacts are operating simultaneously, the rated current decline rate meets the requirements in the table below.

Number of Contacts

1~10 11~20 21~30 31~50 51~80 ≥81

Decline Rate %

0% 10% 20% 30% 40%

50%

Electrical Continuity between Shell

≤5 mΩ

 Insulation Resistance

 

Normal Temperature High Temperature Humid and Heat

Rain Test

Contact

1000 mΩ 100 mΩ 20 mΩ 20 mΩ
Electromagnetic Coil 500 mΩ 20 mΩ 5 mΩ

5 mΩ

Dielectric Withstand Voltage

 

Normal Temperature

High Temperature Humid and Heat Rain Test Low Pressure
Contact 1000 Vrms 1000 Vrms 250 Vrms 250 Vrms

100 Vrms

Electromagnetic Coil

625 Vrms 625 Vrms 200 Vrms 200 Vrms 100 Vrms
Shielding

Field strength 50,000 volts/meter

(Spectrum range less than 100MHz, minimum attenuation is 60dB)

How to Order

JF5 how to order

Connector Specifications

Quality Grade

Plug Type Feature Part Number of Socket Feature
J Grade JF5-231TD-1

JF5-231TD-2

JF5-231TD-3

JF5-231TD-4

Long Single-outlet Plug

Short Single-outlet Plug

Three-outlet Plug

Three-outlet Plug

JF5-231Z1

JF5-231ZM

JF5-231Z3

Single-layer Socket

Sealed Socket

Triple-layer Sealed Socket

JF5-231TDA-2

Plug is equipped with a motor to achieve automatic mating and demating

(With Status Switch)

JF5-231Z1A

JF5-231ZMA

JF5-231Z3A

Single-layer Socket

(With Status Switch)

Sealed Socket

(With Status Switch)

Triple-layer Sealed Socket

(With Status Switch)

Reliability Improved

J/K JF5-231TD-1

J/K JF5-231TD-2

J/K JF5-231TD-3

J/K JF5-231TD-4

Long Single-outlet Plug

Short Single-outlet Plug

Three-outlet Plug

Three-outlet Plug

J/K JF5-231Z1

J/K JF5-231ZM

J/K JF5-231Z3

Single-layer Socket

Sealed Socket

Triple-layer Sealed Socket

J/K JF5-231TDA-2

Plug is equipped with a motor to achieve automatic mating and demating

(With Status Switch)

J/K JF5-231Z1A

J/K JF5-231ZMA

J/K JF5-231Z3A

Single-layer Socket

(With status switch)

Sealed Socket

(With status switch)

Triple-layer Sealed Socket

(With Status Switch)

CAST C CC JF5-231TD-1 Long Single-outlet Plug

(2.05kg)

CC JF5-231Z1

Single-layer Socket (1.15 kg)

 Socket Cable Cover Specifications

Quality Grade

Cable Cover Type Description

J Grade

JF5-231-54

Long Single-outlet Cable Cover

JF5-231-71

Short Single-outlet Cable Cover

JF5-231-72

Three-outlet Cable Cover
Reliability Improved J/K JF5-231-54

Long Single-outlet Cable Cover

J/K JF5-231-71

Short Single-outlet Cable Cover

J/K JF5-231-72

Three-outlet Cable Cover

CAST C CC JF5-231-54

Long Single-outlet Cable Cover (0.55kg)

Note: The backshell is shipped separately and is compatible with any socket of the corresponding quality level. Users can choose according to their needs.

JF5 Type Contact Arrangement (Front View of Socket Mating Surface)

JF5 Type Rectangular Umbilical Connector JF5 Type Contact Arrangement Front View of Socket Mating Surface

Symbol

Contact Specifications Number of Contacts Contact Soldering Cup
Inner Diameter Section Area

Solderable Area

JF5 symbol 1

Φ1 mm

215 Φ1.5 mm 1.77 mm2 1.24 mm2
JF5 symbol 2

Φ2 mm

8 Φ2.7 mm 5.72 mm2

4.01 mm2

JF5 symbol 3 Φ3.5 mm 8 Φ4.5 mm 15.90 mm2

11.13 mm2

Dimension (Products of the same type but different quality grades share the same dimensions)

Plug with Built-in MotorJF5-231TDA-2

JF5 Type Rectangular Umbilical Connector Plug with Robotic Arm JF5 231TDA 2

Plug (JF5-231TD-1)

JF5 Type Rectangular Umbilical Connector Plug JF5 231TD 1

Plug (JF5-231TD-3)

JF5 Type Rectangular Umbilical Connector Plug JF5 231TD 3

Plug (JF5-231TD-2)

JF5 Type Rectangular Umbilical Connector Plug JF5 231TD 2

Plug (JF5-231TD-4)

 

JF5 Type Rectangular Umbilical Connector Plug JF5 231TD 4

Socket (Without Cable Cover)

 

JF5 Type Rectangular Umbilical Connector Socket Without Cable Cover

Dimension after Mating

JF5 Type Rectangular Umbilical Connector Dimension after Mating

Code

Plug Type Socket Type Size L Size L1 Size L2
XX JF5-231 TDX-X Z1/Z1A 40.5 mm 9 mm

210 mm ± 3 mm

ZM/ZMA

59 mm 27.5 mm 228.5 mm ± 3 mm
Z3/Z3A 93 mm 61.5 mm

262.5 mm ± 3 mm

Note: The cross mark on the mating end face is used for products mating status switch to help align the plug during automatic mating.

Backshells  

Socket Cable CoverJF5-231-54

 

JF5 Type Rectangular Umbilical Connector Socket Cable Cover JF5 231 54

Socket Cable Cover (JF5-231-71)

 

JF5 Type Rectangular Umbilical Connector Socket Cable Cover JF5 231 71

Socket Cable Cover (JF5-231-72)

JF5 Type Rectangular Umbilical Connector Socket Cable Cover JF5 231 72

 

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